1. Introduction to Troubleshooting in Oil & Gas Operations

• Importance of systematic troubleshooting in operations

• Common challenges faced by field technicians

• Role of troubleshooting in operational efficiency

2. Fundamentals of Process Operations

• Understanding process flow diagrams (PFDs) and P&IDs

• Key process parameters and their interdependence

• Identifying normal vs. abnormal process conditions

3. Common Operational Problems

• Flow, temperature, and pressure-related issues

• Equipment malfunction and performance degradation

• System imbalance and product quality deviations

4. Root Cause Analysis (RCA)

• 5 Whys and Fishbone Diagram approach

• Fault Tree Analysis for complex systems

• Steps for identifying and eliminating recurring issues

5. Instrumentation & Control Troubleshooting

• Signal errors and sensor malfunctions

• Calibration, drift, and control loop problems

• Using control system data for fault diagnosis

6. Mechanical Equipment Troubleshooting

• Pumps, compressors, and valve issues

• Vibration, noise, and seal leakage detection

• Preventing mechanical failures through monitoring

7. Electrical System Troubleshooting

• Motor and circuit failures

• Control panel and power distribution checks

• Insulation testing and fault isolation procedures

8. Process Upsets and Abnormal Situations

• Identifying symptoms of process deviations

• Corrective measures to stabilize operations

• Emergency response and shutdown protocols

9. Safety in Troubleshooting Activities

• Lockout/tagout (LOTO) procedures

• Working under pressure and isolation safety

• Preventing incidents during repair and testing

10. Documentation and Reporting

• Recording faults, repairs, and corrective actions

• Maintenance logs and communication standards

• Tracking trends for reliability improvement

11. Preventive & Predictive Maintenance

• Condition monitoring and data-based maintenance

• Reliability-centered maintenance (RCM) concepts

• Integrating troubleshooting insights into maintenance planning

12. Case Studies and Practical Exercises

• Real-world troubleshooting scenarios

• Group analysis and root cause identification

• Lessons learned and best practice sharing