Module 1: Introduction to Spill Control

• Importance of spill control and containment in workplace safety
• Types of spills: chemical, oil, fuel, and hazardous materials
• Regulatory requirements (OSHA, EPA, ISO 14001, NFPA)

Module 2: Identifying Spill Hazards

• Common sources of spills in workplace operations
• Chemical, physical, and biological hazards
• Risk assessment for potential spills

Module 3: Spill Risk Assessment and Planning

• Evaluating severity and potential impacts
• Developing spill control and containment plans
• Assigning roles and responsibilities

Module 4: Personal Protective Equipment (PPE)

• Selecting appropriate PPE based on spill type
• Gloves, goggles, face shields, and protective clothing
• PPE maintenance, inspection, and proper usage

Module 5: Spill Containment Techniques

• Immediate containment methods: dikes, berms, and absorbents
• Isolation of affected areas
• Preventing spill spread to drains, soil, or water sources

Module 6: Spill Cleanup Procedures

• Neutralization, absorption, and collection
• Safe disposal of contaminated materials
• Decontamination of surfaces and equipment

Module 7: Emergency Response and Evacuation

• Alarm and communication protocols
• Evacuation procedures for large or hazardous spills
• Coordination with emergency responders

Module 8: Spill Kits and Equipment

• Types of spill kits and their components
• Placement and accessibility in workplace
• Proper use and replenishment of kits

Module 9: Environmental Protection Considerations

• Preventing soil, water, and air contamination
• Containment strategies for environmentally sensitive areas
• Compliance with environmental regulations

Module 10: Documentation and Reporting

• Incident reporting procedures
• Maintaining logs for regulatory compliance
• Root cause analysis and corrective actions

Module 11: Training and Drills

• Conducting spill response drills
• Evaluating effectiveness of response and containment
• Refresher training and competency assessment

Module 12: Continuous Improvement and Safety Culture

• Lessons learned from incidents and near misses
• Updating spill control and containment procedures
• Promoting proactive spill prevention culture