Module 1: Introduction to Mobile Equipment and Forklift Safety

• Importance of safe operation of mobile equipment
• Common causes of forklift and vehicle accidents
• Relevant regulations and standards (OSHA 1910.178, ISO 3691, ANSI B56)

Module 2: Types of Mobile Equipment and Forklifts

• Forklifts, reach trucks, pallet jacks, telehandlers, loaders, and sweepers
• Electric vs. diesel-powered forklifts
• Selecting the right equipment for the task

Module 3: Roles and Responsibilities

• Operator, supervisor, and maintenance personnel responsibilities
• Competency and certification requirements
• Safe operation policies and authorization to operate

Module 4: Equipment Design and Components

• Key forklift parts: mast, carriage, counterweight, forks, and controls
• Stability triangle and load center concepts
• Understanding load charts and capacity plates

Module 5: Pre-Operation Inspection and Maintenance

• Daily inspection checklist (tires, brakes, lights, hydraulics, horn)
• Reporting and tagging defective equipment
• Preventive maintenance and documentation

Module 6: Safe Operating Procedures

• Starting, maneuvering, and stopping safely
• Operating on ramps, inclines, and uneven surfaces
• Avoiding tipping, collisions, and overloading

Module 7: Load Handling and Stability

• Correct lifting, stacking, and lowering techniques
• Maintaining proper load center and visibility
• Handling irregular, long, or heavy loads safely

Module 8: Pedestrian and Traffic Management

• Segregation of pedestrian and vehicle routes
• Use of mirrors, alarms, and warning lights
• Site speed limits and right-of-way rules

Module 9: Working in Confined or Hazardous Areas

• Operating in warehouses, loading docks, and narrow aisles
• Ventilation for fuel-powered forklifts
• Safe refueling and battery charging procedures

Module 10: Parking, Shutdown, and Storage

• Safe parking practices (lower forks, neutral, brake applied)
• Key control and isolation procedures
• Storage of attachments and accessories

Module 11: Emergency Response and Incident Handling

• Responding to tip-overs, collisions, or equipment failures
• Emergency evacuation and first aid
• Incident reporting and investigation procedures

Module 12: Continuous Improvement and Safety Culture

• Refresher training and performance evaluations
• Promoting awareness through toolbox talks
• Building a proactive and responsible driving culture