Module 1: Introduction to Mechanical Lifting Safety

• Definition and importance of safe lifting operations
• Overview of lifting hazards in the workplace
• Regulatory requirements (OSHA, LOLER, ISO standards)

Module 2: Types of Mechanical Lifting Equipment

• Cranes, hoists, forklifts, chain blocks, slings, shackles
• Mobile vs. fixed lifting devices
• Equipment selection and suitability

Module 3: Understanding Lifting Hazards

• Overloading and equipment failure
• Load shifting, swinging, and dropping
• Pinch points, entanglement, and struck-by hazards

Module 4: Risk Assessment for Lifting Operations

• Identifying lifting-related hazards
• Assessing risk levels (weight, distance, conditions)
• Implementing effective control measures

Module 5: Lifting Plans and Safe Systems of Work

• Purpose and components of a lifting plan
• Pre-lift meetings and communication
• Role of lift supervisor, signaler, and operator

Module 6: Load Characteristics and Stability

• Center of gravity and balance principles
• Safe rigging and slinging methods
• Tag lines and load control techniques

Module 7: Inspection of Lifting Equipment

• Pre-use and periodic inspections
• Criteria for rejecting defective equipment
• Maintaining inspection records and tagging

Module 8: Safe Use of Slings and Accessories

• Types of slings (wire rope, chain, synthetic)
• Correct sling angles and load distribution
• Avoiding twists, knots, and shock loading

Module 9: Operator Competency and Responsibilities

• Qualification and training of lifting operators
• Safe operating procedures
• Coordination and clear communication signals

Module 10: Environmental and Site Conditions

• Wind, lighting, surface, and ground stability
• Working near overhead power lines and confined spaces
• Emergency preparedness for adverse conditions

Module 11: Accident Prevention and Emergency Response

• Common causes of lifting incidents
• Steps to take in case of mechanical failure or dropped load
• Reporting, investigation, and corrective actions

Module 12: Continuous Improvement and Safety Culture

• Lessons learned from lifting incidents
• Regular training and competency refreshers
• Promoting teamwork and proactive hazard reporting