Module 1: Introduction to Material Handling Safety

• Importance of safe handling and storage practices
• Common hazards in material handling
• Regulatory standards and compliance (OSHA, ISO 45001)

Module 2: Types of Materials and Loads

• Raw materials, finished goods, hazardous substances
• Bulk materials, palletized loads, and irregular shapes
• Understanding weight, size, and stability considerations

Module 3: Roles and Responsibilities

• Duties of employers, supervisors, and workers
• Safe material handling practices for all personnel
• Reporting unsafe conditions and incidents

Module 4: Manual Handling Techniques

• Proper lifting, carrying, pushing, and pulling techniques
• Reducing strain and preventing musculoskeletal injuries
• Team lifting and mechanical aids

Module 5: Mechanical Handling Equipment

• Forklifts, pallet jacks, cranes, hoists, and conveyors
• Safe operation, inspection, and maintenance
• Load stability and attachment considerations

Module 6: Storage Practices

• Safe stacking and shelving techniques
• Hazardous materials storage requirements
• Avoiding overloading and maintaining clear aisles

Module 7: Hazard Identification in Material Handling

• Pinch points, sharp edges, falling objects
• Slips, trips, and collision risks
• Environmental hazards affecting storage and handling

Module 8: Personal Protective Equipment (PPE)

• Gloves, boots, high-visibility clothing, helmets
• Specialized PPE for hazardous materials
• Inspection, maintenance, and proper use

Module 9: Environmental and Workplace Considerations

• Lighting, ventilation, and floor conditions
• Temperature and weather impacts on storage and handling
• Noise and vibration considerations

Module 10: Risk Assessment and Control Measures

• Evaluating material handling tasks for hazards
• Implementing engineering, administrative, and PPE controls
• Regular monitoring and inspections

Module 11: Emergency Procedures

• Responding to material spills, collapses, or injuries
• First aid and evacuation procedures
• Reporting and documentation of incidents

Module 12: Continuous Improvement and Safety Culture

• Reviewing near misses and incidents
• Updating procedures and training programs
• Fostering a proactive safety and efficiency culture