Module 1: Introduction to Heavy Equipment Safety

• Importance of safety when operating heavy machinery
• Common hazards and accident statistics
• Regulatory requirements (OSHA, ANSI, local standards)

Module 2: Roles and Responsibilities

• Duties of operators, supervisors, and safety officers
• Competent person oversight
• Reporting unsafe practices and incidents

Module 3: Types of Heavy Equipment

• Excavators, bulldozers, loaders, cranes, forklifts, and trucks
• Characteristics, uses, and specific hazards of each type
• Load capacities and limitations

Module 4: Hazard Identification

• Tip-overs, collisions, crushing, and entanglement risks
• Blind spots, pinch points, and overhead hazards
• Environmental hazards affecting equipment operation

Module 5: Pre-Operation Inspection and Maintenance

• Daily inspection checklists
• Identifying defects or damage
• Reporting and maintenance procedures

Module 6: Safe Operating Procedures

• Start-up, shutdown, and maneuvering protocols
• Load handling, stability, and safe speeds
• Operating on slopes, uneven terrain, or confined spaces

Module 7: Rigging and Lifting Safety

• Safe use of slings, shackles, and hooks
• Proper load attachment and balancing
• Coordination with spotters and signalers

Module 8: Personal Protective Equipment (PPE)

• Helmets, gloves, safety boots, high-visibility clothing
• Specialized PPE for operators
• Maintenance and correct usage

Module 9: Environmental and Weather Considerations

• Working in rain, snow, fog, or extreme temperatures
• Visibility, traction, and stability issues
• Adjusting operations and suspending work if necessary

Module 10: Communication and Signaling

• Hand signals, radios, and alarms
• Coordination between operators and ground personnel
• Emergency communication protocols

Module 11: Emergency Procedures

• Responding to accidents, rollovers, or equipment failure
• First aid and medical response
• Incident reporting and investigation

Module 12: Continuous Improvement and Safety Culture

• Reviewing near misses and incidents
• Updating procedures, training, and equipment guidelines
• Promoting a proactive heavy equipment safety culture