Module 1: Introduction to Corrosive and Toxic Substances

• Definition and types of corrosive and toxic chemicals
• Workplace risks and common incidents
• Regulatory standards (OSHA, GHS, NFPA, ISO 45001)

Module 2: Health Effects and Hazards

• Routes of exposure: inhalation, ingestion, skin and eye contact
• Acute vs. chronic effects
• Symptoms of exposure and early warning signs

Module 3: Hazard Classification and Labeling

• Understanding GHS hazard classes and pictograms
• Signal words, hazard statements, and precautionary statements
• Role of chemical labels and SDS

Module 4: Personal Protective Equipment (PPE)

• Selection of gloves, goggles, face shields, aprons, and respirators
• PPE limitations and proper usage
• Maintenance, inspection, and replacement

Module 5: Safe Handling Practices

• Correct procedures for pouring, transferring, and mixing
• Minimizing splashes, spills, and vapors
• Use of tools, funnels, and chemical-resistant containers

Module 6: Storage of Corrosive and Toxic Substances

• Segregation and compatibility rules
• Ventilation, secondary containment, and temperature control
• Proper labeling and access restrictions

Module 7: Spill and Leak Response

• Immediate containment and isolation
• Neutralization and absorbents
• Reporting and documenting incidents

Module 8: Emergency Procedures and First Aid

• Eye wash stations, safety showers, and decontamination
• First aid for skin, eye, inhalation, and ingestion exposures
• Emergency contacts and medical response

Module 9: Environmental Considerations

• Preventing environmental contamination
• Safe disposal procedures for toxic and corrosive waste
• Regulatory compliance for disposal

Module 10: Hot Work and Chemical Interactions

• Risks during welding, cutting, or heat exposure
• Avoiding incompatible chemical reactions
• Hot work permit requirements and fire watch

Module 11: Training and Awareness

• Employee training programs and refresher courses
• Demonstrations and hands-on practice
• Promoting a proactive safety culture

Module 12: Continuous Improvement and Compliance

• Reviewing near misses and incidents
• Updating procedures and SDS references
• Audits, inspections, and fostering accountability