Module 1: Introduction to Hand and Power Tool Safety

• Importance of tool safety in the workplace
• Common causes of hand and power tool injuries
• Legal requirements (OSHA 29 CFR 1910 Subpart P, ISO standards)

Module 2: Classification of Tools

• Difference between hand tools and power tools
• Types: cutting, striking, fastening, and measuring tools
• Selection of the right tool for the job

Module 3: Common Hazards Associated with Tools

• Impact, puncture, vibration, and flying debris hazards
• Electrical, fire, and noise risks from power tools
• Ergonomic hazards and repetitive strain injuries

Module 4: General Safety Precautions

• Safe handling and body positioning
• Keeping the work area clean and well-lit
• Avoiding distractions and unsafe acts

Module 5: Inspection Before Use

• Checking for cracks, frays, or loose parts
• Verifying guards, switches, and power cords
• Using inspection checklists

Module 6: Safe Use of Hand Tools

• Proper grip and posture
• Preventing slipping, overreaching, or tool misuse
• Maintenance and storage of hand tools

Module 7: Safe Use of Power Tools

• Understanding tool ratings and operating manuals
• Safe connection and disconnection from power sources
• Avoiding sparks, overheating, and overloading

Module 8: Personal Protective Equipment (PPE)

• Eye, face, and hearing protection
• Gloves, safety shoes, and protective clothing
• Respiratory protection for dusty or fume-generating tools

Module 9: Electrical and Pneumatic Safety

• Grounding, double insulation, and circuit protection
• Safe hose handling and air pressure control
• Avoiding wet environments for electric tools

Module 10: Maintenance, Cleaning, and Storage

• Proper cleaning and lubrication techniques
• Regular sharpening and calibration
• Safe tool storage and inventory management

Module 11: Emergency Procedures and First Aid

• Responding to cuts, shocks, and burns
• Safe shutdown of damaged tools
• Reporting and documenting tool-related incidents

Module 12: Training, Supervision, and Safety Culture

• Operator competency and refresher training
• Supervisors’ responsibilities for tool safety
• Promoting proactive reporting and continuous improvement