Module 1: Introduction to Combustible and Flammable Materials

• Definitions and differences between combustible and flammable materials
• Examples: liquids, gases, solids, and dust
• Regulatory standards (OSHA, NFPA 30, ISO 14001)

Module 2: Fire Hazards Associated with Flammable Materials

• Ignition sources and conditions
• Fire triangle and fire tetrahedron concepts
• Common incidents and case studies

Module 3: Risk Assessment and Hazard Identification

• Identifying flammable materials in the workplace
• Evaluating risk based on storage, handling, and usage
• Control measures and documentation

Module 4: Safe Storage Practices

• Segregation of incompatible materials
• Storage cabinets and containers
• Temperature, ventilation, and labeling requirements

Module 5: Handling and Transfer Procedures

• Safe pouring, pumping, and dispensing methods
• Grounding and bonding during transfer of flammable liquids
• Spill prevention and containment measures

Module 6: Transportation of Flammable Materials

• Safe transport within the facility
• Vehicle and container requirements
• Emergency response during transport incidents

Module 7: Personal Protective Equipment (PPE)

• Flame-resistant clothing, gloves, goggles, and respirators
• Correct selection based on material type and risk
• PPE maintenance and inspection

Module 8: Fire Prevention and Control Measures

• Eliminating ignition sources near flammable materials
• Use of explosion-proof equipment and electrical fittings
• Housekeeping and waste management

Module 9: Spill Response and Containment

• Immediate actions in case of spill or leak
• Spill kits and neutralizing agents
• Evacuation and reporting procedures

Module 10: Hot Work and Flammable Materials

• Hot work permit system (welding, cutting, grinding)
• Fire watch responsibilities
• Shielding and isolation methods

Module 11: Emergency Procedures and Incident Reporting

• Evacuation, alarm raising, and firefighting actions
• Coordinating with fire response teams
• Incident investigation and corrective actions

Module 12: Training, Compliance, and Safety Culture

• Regular refresher training for employees
• Documentation and regulatory compliance
• Promoting awareness and continuous improvement