Module 1: Introduction to Chemical Spill Response

• Importance of timely and safe spill response
• Types of spills: minor vs. major, liquid, solid, gas
• Regulatory requirements (OSHA, EPA, ISO 14001, NFPA)

Module 2: Identifying Chemical Hazards

• Understanding toxicity, corrosiveness, flammability, and reactivity
• Routes of exposure: inhalation, ingestion, skin and eye contact
• Reading chemical labels and SDS

Module 3: Risk Assessment and Planning

• Assessing spill severity and potential impacts
• Determining safe response actions
• Assigning roles and responsibilities

Module 4: Personal Protective Equipment (PPE)

• Selecting appropriate PPE based on chemical type
• Gloves, goggles, face shields, respirators, and protective clothing
• Inspection, maintenance, and proper use

Module 5: Spill Containment Techniques

• Immediate actions to prevent spread
• Use of absorbents, dikes, and barriers
• Isolation of affected area

Module 6: Spill Cleanup Procedures

• Neutralization, absorption, and safe collection
• Tools and equipment for spill response
• Decontamination of surfaces and equipment

Module 7: Emergency Response and Evacuation

• Alarm and communication protocols
• Evacuation procedures if necessary
• Coordination with emergency responders

Module 8: Waste Disposal and Environmental Considerations

• Proper disposal of contaminated materials
• Preventing environmental contamination
• Compliance with regulatory requirements

Module 9: Hot Work and Spill Safety

• Precautions during welding, cutting, or grinding near chemicals
• Hot work permit requirements
• Fire prevention and fire watch responsibilities

Module 10: Documentation and Reporting

• Incident reporting and recordkeeping
• Notifying regulatory authorities if required
• Root cause analysis and corrective actions

Module 11: Training and Drills

• Hands-on spill response exercises
• Evaluating performance and response time
• Refresher training for employees

Module 12: Continuous Improvement and Safety Culture

• Lessons learned from incidents and near misses
• Updating spill response plans and procedures
• Promoting proactive chemical safety and awareness