Module 1: Introduction to Chemical Spill Response

• Importance of spill and leak management
• Types of chemical spills: minor, major, and hazardous
• Regulatory requirements and standards (OSHA, EPA, local codes)

Module 2: Roles and Responsibilities

• Duties of workers, supervisors, and emergency response teams
• Incident command and reporting structure
• Communication and coordination protocols

Module 3: Hazard Identification

• Recognizing chemical hazards: corrosive, flammable, toxic, reactive
• Understanding chemical labels and Safety Data Sheets (SDS)
• Assessing spill risks and potential impacts

Module 4: Risk Assessment and Control Measures

• Evaluating exposure risks to personnel and environment
• Implementing engineering, administrative, and PPE controls
• Spill containment and isolation strategies

Module 5: Personal Protective Equipment (PPE)

• Selection of gloves, respirators, aprons, goggles, and full-body suits
• Correct usage, inspection, and maintenance
• PPE based on chemical type and concentration

Module 6: Spill Containment Techniques

• Use of absorbents, barriers, and neutralizing agents
• Controlling spill spread and protecting drains
• Temporary containment for large or hazardous spills

Module 7: Chemical Leak Control

• Shutting off valves and stopping leaks safely
• Isolation of affected areas
• Coordination with maintenance and engineering teams

Module 8: Decontamination Procedures

• Cleaning up minor and major spills safely
• Proper disposal of contaminated materials
• Environmental and regulatory compliance

Module 9: Emergency Procedures

• Evacuation and shelter-in-place protocols
• First aid for chemical exposure
• Reporting and documenting incidents

Module 10: Training and Awareness Programs

• Educating staff on spill hazards and response procedures
• Toolbox talks, drills, and refresher sessions
• Encouraging proactive reporting and hazard recognition

Module 11: Post-Incident Review

• Investigating causes of spills and leaks
• Reviewing response effectiveness and lessons learned
• Updating procedures and safety protocols

Module 12: Continuous Improvement and Safety Culture

• Promoting a proactive chemical safety culture
• Regular drills and procedure updates
• Engaging employees in hazard prevention and safety initiatives