Module 1: Introduction to Chemical Storage Safety

• Importance of safe chemical storage
• Legal and regulatory requirements (OSHA, NFPA 400, ISO 45001)
• Risks associated with improper storage

Module 2: Types of Chemicals and Their Hazards

• Flammable, combustible, corrosive, toxic, reactive, and oxidizing materials
• Understanding chemical compatibility
• Routes of exposure and potential consequences

Module 3: Hazard Classification and Segregation

• Classifying chemicals according to hazard type
• Segregating incompatible substances
• Use of separation barriers, cabinets, and containment

Module 4: Storage Area Design and Requirements

• Ventilation, temperature, and lighting considerations
• Spill containment and secondary containment systems
• Access control and signage requirements

Module 5: Containers and Packaging

• Proper container selection for specific chemicals
• Labeling, marking, and identification standards
• Inspection and maintenance of storage containers

Module 6: Handling and Transfer Procedures

• Safe transfer from bulk storage to work areas
• Grounding and bonding for flammable liquids
• Minimizing spills and splashes

Module 7: Inventory Management

• Maintaining chemical inventory records
• First-in, first-out (FIFO) principles
• Regular audits and stock checks

Module 8: Personal Protective Equipment (PPE)

• PPE requirements for storage and handling tasks
• Gloves, goggles, face shields, and respirators
• PPE maintenance and proper use

Module 9: Fire Prevention and Control

• Fire hazards associated with chemical storage
• Use of fire-rated cabinets and separation distances
• Fire extinguishers and suppression systems near storage areas

Module 10: Spill and Leak Response

• Containment and cleanup procedures
• Spill kits and neutralizing agents
• Reporting and documentation of incidents

Module 11: Emergency Procedures

• Evacuation and alarm systems for storage areas
• Coordination with emergency responders
• Post-incident review and corrective actions

Module 12: Continuous Improvement and Safety Culture

• Training employees on safe storage practices
• Regular inspections and audits
• Updating procedures and promoting a proactive safety mindset