Module 1: Introduction to Hazard Communication

• Importance of HAZCOM in workplace safety
• Regulatory requirements (OSHA HAZCOM Standard 29 CFR 1910.1200, GHS, ISO 45001)
• Purpose: ensuring employees understand chemical hazards

Module 2: Types of Workplace Hazards

• Physical hazards: flammable, explosive, reactive
• Health hazards: toxic, corrosive, irritants, carcinogens
• Environmental hazards

Module 3: Hazard Classification and Risk Assessment

• Identifying hazardous chemicals and materials
• Evaluating exposure risks
• Documenting findings for safe handling

Module 4: Globally Harmonized System (GHS) Overview

• Standardized labeling and classification system
• Pictograms, signal words, and hazard statements
• Safety data sheet (SDS) alignment

Module 5: Labels and Pictograms

• Understanding chemical labels
• Signal words: “Danger” vs. “Warning”
• Hazard symbols and their meanings

Module 6: Safety Data Sheets (SDS) Usage

• Key sections of an SDS (identification, hazards, handling, first-aid)
• How to read, interpret, and use SDS effectively
• Maintaining up-to-date SDS library

Module 7: Safe Handling and Storage of Chemicals

• Proper handling practices to minimize exposure
• Segregation of incompatible chemicals
• Storage requirements, labeling, and ventilation

Module 8: Personal Protective Equipment (PPE)

• Selecting appropriate PPE for specific chemical hazards
• Limitations, inspection, and maintenance of PPE
• Ensuring proper usage by all employees

Module 9: Spill Response and Emergency Procedures

• Immediate containment and control measures
• Evacuation, notification, and communication protocols
• Clean-up, disposal, and reporting of spills

Module 10: Employee Training and Awareness

• Frequency and methods of HAZCOM training
• Responsibilities of employees and supervisors
• Toolbox talks and refresher sessions

Module 11: Documentation and Compliance

• Maintaining SDS records, labels, and training logs
• Internal audits and regulatory inspections
• Incident reporting and corrective actions

Module 12: Continuous Improvement and Safety Culture

• Reviewing near-misses and incidents for lessons learned
• Updating HAZCOM programs and procedures
• Promoting a proactive hazard communication culture