Module 1: Introduction to Spill Prevention

• Importance of spill prevention in workplace safety and environmental protection
• Regulatory standards (OSHA, EPA, ISO 14001, local regulations)
• Common types of spills: chemical, oil, fuel, and hazardous substances

Module 2: Identifying Spill Hazards

• Recognizing liquids, powders, and other hazardous materials
• Equipment, process, and operational sources of spills
• Risk assessment and potential consequences

Module 3: Spill Risk Assessment and Planning

• Conducting hazard identification and risk evaluation
• Developing spill prevention plans
• Assigning roles and responsibilities

Module 4: Storage and Handling Practices

• Safe storage techniques for liquids and chemicals
• Secondary containment systems
• Proper labeling and segregation of incompatible materials

Module 5: Spill Prevention Techniques

• Use of drip trays, spill pallets, and containment berms
• Safe transfer procedures and equipment
• Minimizing human error and operational risks

Module 6: Personal Protective Equipment (PPE)

• PPE selection based on spill type and material hazard
• Gloves, goggles, boots, and chemical-resistant clothing
• Inspection, maintenance, and proper use

Module 7: Spill Detection and Monitoring

• Early detection methods and alarms
• Regular inspection of tanks, pipelines, and storage areas
• Visual checks and automated monitoring systems

Module 8: Immediate Spill Response Procedures

• Stopping or containing the source of the spill
• Isolating affected areas and preventing spread
• Communicating with supervisors and emergency teams

Module 9: Spill Cleanup Techniques

• Using absorbents, neutralizers, and spill kits
• Safe collection, storage, and disposal of contaminated materials
• Decontamination of affected surfaces and equipment

Module 10: Emergency Response and Reporting

• Evacuation and protective measures if required
• Incident documentation and regulatory reporting
• Coordination with fire, medical, or environmental teams

Module 11: Training and Drills

• Conducting spill response drills and exercises
• Hands-on training with spill kits and containment methods
• Evaluating response performance and improving procedures

Module 12: Continuous Improvement and Safety Culture

• Reviewing incidents and near misses
• Updating spill prevention and response plans
• Promoting proactive safety and environmental awareness