Module 1: Introduction to Crane and Lifting Operations

• Overview of crane operations and lifting activities
• Importance of lifting safety and accident statistics
• Applicable standards (OSHA 1926.1400, LOLER, ISO 9927)

Module 2: Types of Cranes and Lifting Equipment

• Mobile cranes, tower cranes, overhead cranes, and hoists
• Lifting accessories: slings, shackles, hooks, spreader bars
• Selection of equipment based on task and load

Module 3: Roles and Responsibilities

• Duties of the lifting supervisor, rigger, signalman, and crane operator
• Responsibilities of competent and authorized persons
• Importance of communication and teamwork

Module 4: Lifting Hazards and Risk Factors

• Overloading, instability, and tipping hazards
• Contact with power lines or nearby structures
• Falling loads and equipment failure

Module 5: Lift Planning and Risk Assessment

• Pre-lift surveys and site assessment
• Preparing a lifting plan (load path, radius, swing area)
• Evaluating ground conditions and wind limits

Module 6: Load Weight, Center of Gravity, and Rigging Principles

• Calculating load weight and center of gravity
• Selection and inspection of slings and shackles
• Rigging angles, sling capacity charts, and safe working load (SWL)

Module 7: Crane Setup and Stability

• Positioning and leveling of cranes
• Outriggers, mats, and ground bearing capacity
• Avoiding soft ground and slope hazards

Module 8: Safe Lifting and Signaling Procedures

• Standard hand and radio signals for crane operations
• Tag line use and control of suspended loads
• Coordination between operator and signalman

Module 9: Inspection, Maintenance, and Certification

• Pre-use and periodic inspections of cranes and lifting gear
• Maintenance schedules and documentation
• Color coding and tagging systems

Module 10: Special Lifting Operations

• Tandem lifting, lifting near live lines, and night operations
• Lifting personnel with man baskets
• Non-routine and critical lifts

Module 11: Emergency Response and Incident Management

• Actions in case of crane failure or load drop
• Rescue and evacuation procedures
• Reporting and investigating lifting incidents

Module 12: Continuous Improvement and Safety Culture

• Toolbox talks and refresher training
• Lessons learned and sharing best practices
• Promoting a strong lifting safety culture