Module 1: Introduction to Equipment Safety

• Importance of inspection and maintenance in preventing accidents
• Common causes of equipment failure
• Legal and organizational requirements (OSHA, ISO 45001, manufacturer guidelines)

Module 2: Types of Equipment and Their Risks

• Mechanical, electrical, lifting, and pressure equipment
• Mobile and stationary machinery
• Critical equipment identification

Module 3: Inspection Fundamentals

• Purpose of inspections (pre-use, routine, periodic, and special)
• Visual and functional inspection techniques
• Use of inspection checklists and reporting tools

Module 4: Preventive vs. Corrective Maintenance

• Differences and advantages of preventive maintenance
• Predictive maintenance using monitoring tools
• Managing breakdown and emergency repairs

Module 5: Inspection Schedules and Planning

• Developing and following inspection schedules
• Frequency based on risk, use, and manufacturer recommendations
• Recordkeeping and tracking systems

Module 6: Tools and Instruments for Inspection

• Measurement devices (calipers, gauges, multimeters, etc.)
• Condition monitoring tools (vibration, temperature, pressure)
• Calibration and maintenance of inspection tools

Module 7: Identifying and Reporting Defects

• Recognizing wear, corrosion, cracks, and misalignment
• Criteria for taking equipment out of service
• Reporting and escalation procedures

Module 8: Maintenance Procedures and Best Practices

• Safe work procedures and permits for maintenance work
• Use of Lockout/Tagout (LOTO) during maintenance
• Standard maintenance documentation practices

Module 9: Spare Parts and Inventory Management

• Managing spare parts inventory
• Importance of using certified and compatible components
• Traceability and supplier quality assurance

Module 10: Training and Competency of Inspectors

• Skills and qualifications required for inspection personnel
• Continuous training and certification requirements
• Role of supervision and peer verification

Module 11: Recordkeeping and Documentation

• Inspection and maintenance logs
• Digital systems for tracking and analysis (CMMS, ERP tools)
• Legal retention and audit requirements

Module 12: Continuous Improvement and Safety Culture

• Using inspection data for performance improvement
• Root cause analysis of equipment failures
• Promoting proactive maintenance culture across the organization