Module 1: Introduction to Power Tool Safety

• Importance of safe power tool use
• Types of power tools (portable, stationary, pneumatic, hydraulic, electric)
• Common causes of accidents and injuries

Module 2: Legal and Safety Standards

• OSHA, ISO, and manufacturer safety requirements
• Employer and employee responsibilities
• Importance of compliance and supervision

Module 3: Hazard Identification and Risk Assessment

• Electrical hazards, mechanical hazards, noise, and vibration
• Flying debris, dust, sparks, and fire risks
• Pre-use hazard analysis and control measures

Module 4: General Safety Precautions for Power Tools

• Safe handling, posture, and workspace setup
• Securing workpieces and avoiding distractions
• Maintaining safe distance from moving parts

Module 5: Selection of the Right Tool for the Job

• Understanding tool specifications and capacity
• Avoiding misuse or modification of tools
• Inspection before use to ensure tool integrity

Module 6: Personal Protective Equipment (PPE)

• Eye and face protection
• Hearing protection and gloves
• Protective clothing and respiratory protection

Module 7: Safe Electrical Practices

• Grounding and double insulation
• Proper use of extension cords and plugs
• Avoiding wet or damp environments

Module 8: Operation and Handling Techniques

• Safe startup, use, and shutdown procedures
• Avoiding overreaching and improper body positions
• Awareness of tool kickback and vibration hazards

Module 9: Maintenance, Cleaning, and Storage

• Regular inspection and servicing
• Cleaning procedures for different tool types
• Proper storage and labeling of tools

Module 10: Common Power Tool Types and Specific Precautions

• Drills, grinders, saws, sanders, and impact tools
• Pneumatic and hydraulic tools
• Special considerations for battery-powered tools

Module 11: Emergency Response and Incident Reporting

• Responding to electrical shock, cuts, or burns
• Safe shutdown during tool malfunction
• Reporting and documenting incidents

Module 12: Training, Supervision, and Continuous Improvement

• Importance of operator competency and certification
• Supervisor’s role in safe tool use
• Reviewing lessons learned and promoting safety culture