Module 1: Introduction to PPE Inspection and Maintenance

• Importance of PPE upkeep for worker safety
• Legal and regulatory requirements (OSHA, ISO, EN)
• Employer and employee responsibilities

Module 2: Understanding PPE Lifespan and Performance

• Factors affecting PPE durability and effectiveness
• Manufacturer specifications and expiry dates
• When PPE should be removed from service

Module 3: General Principles of PPE Inspection

• Visual and functional inspection basics
• Frequency of inspection (pre-use, periodic, annual)
• Documentation and recordkeeping

Module 4: Head Protection Inspection (Helmets and Hard Hats)

• Checking shell integrity, suspension, and chin straps
• Identifying cracks, dents, and UV damage
• Replacement and marking practices

Module 5: Eye and Face Protection Inspection

• Inspecting lenses, frames, and straps
• Detecting scratches, fogging, or damage
• Cleaning and safe storage procedures

Module 6: Hearing Protection Inspection

• Examining earplugs and earmuffs for hygiene and condition
• Testing sealing surfaces and cushions
• Replacement schedule and user hygiene

Module 7: Respiratory Protection Inspection

• Checking filters, cartridges, valves, and face seals
• Air-tightness and fit verification
• Cleaning, disinfection, and filter replacement intervals

Module 8: Hand and Foot Protection Inspection

• Gloves: checking for cuts, punctures, and material degradation
• Safety shoes: inspecting soles, toe caps, and treads
• Replacement criteria for both

Module 9: Body Protection and Clothing Inspection

• Examining seams, zippers, and material wear
• Detecting contamination or chemical exposure
• Laundering and safe disposal practices

Module 10: Storage, Handling, and Labeling of PPE

• Proper storage conditions (temperature, moisture, UV exposure)
• Labeling and segregation of clean vs. contaminated PPE
• Preventing damage during handling

Module 11: Maintenance Procedures and Recordkeeping

• Maintenance schedules and checklists
• Using PPE maintenance logs and inspection tags
• Traceability and audit compliance

Module 12: Training, Awareness, and Continuous Improvement

• Educating workers on PPE care and inspection routines
• Common user errors and prevention
• Continuous improvement through reporting and feedback